Case Study: Granite & Silica Dust Removal
CleanLeaf OX3000 air cleaners, formerly branded as Blue Ox Air Cleaners, were installed at Granite Transformations to eliminate granite and silica pollutants and reduce epoxy odors.
OX3000 air filtration systems feature a T-Style airflow pattern with inlets on both sides of the unit and exhaust air from the center for maximum coverage.
The OX3000 series is equipped with dual micro-glass fiber filters that provide greater filter area, making them highly effective for granite and silica dust applications.
✓ 3000 CFM
✓ 3/4 H.P. Direct Drive Fan
✓ Warranty: 2 years on all parts (filters excluded)
Explore OX3000 Air Cleaners
Challenge: Controlling Hazardous Silica Dust and Epoxy Odors
Granite Transformations is a global, full-service home and business remodeling system offering a wide selection of resurfacing designs in beautiful materials. Their manufacturing facility faced serious air quality challenges from granite and silica particles combined with strong epoxy odors.
Previous attempts had failed: Granite Transformations had tried several different approaches to filter the air and reduce odors, but none had been successful in addressing the persistent silica dust and chemical smell issues.
The facility needed a solution that could:
- Effectively capture granite and silica particles from the air
- Reduce strong epoxy odors from the manufacturing process
- Handle the demanding conditions of stone fabrication
- Improve overall air quality for worker health and safety
Silica dust poses serious respiratory health risks, making effective air filtration not just a comfort issue but a critical safety concern.
Solution: OX3000 Unit Over Main Work Area
The CleanLeaf OX3000 air cleaner was strategically installed above the main work area in the fabrication shop.
OX3000 air filtration systems feature a T-Style airflow pattern with inlets on both sides of the units and they exhaust air from the center, maximizing coverage across the work area.
The OX3000 series is ideal for granite and silica applications, equipped with a dual set of micro-glass fiber filters that provide greater filter area for effective capture of fine stone particles.
Key Features:
- 3000 CFM airflow capacity
- Dual micro-glass fiber filters providing increased filter area for silica particle capture
- T-Style airflow pattern maximizes coverage across fabrication area
Results: Cleaner Air, Healthier Workers, Cooler Workspace
Where previous attempts had failed, the CleanLeaf OX3000 succeeded:
- Air quality noticeably improved throughout the facility
- Granite and silica particles effectively removed from the air
- Epoxy odors greatly reduced in the work area
- Enhanced worker safety through better silica dust control
- Unexpected benefit: Air circulation helps keep workers cool on hot days
The single strategically positioned unit solved multiple air quality challenges that had resisted previous filtration attempts.
Why Choose CleanLeaf for Stone Fabrication?
Proven Performance Where Others Failed
When multiple previous filtration attempts couldn't solve the problem, the CleanLeaf OX3000 delivered noticeable improvements in both particle capture and odor control.
Dual Filter Design for Fine Silica Particles
The dual micro-glass fiber filter configuration provides the extensive filter area needed to effectively capture hazardous silica dust generated during granite fabrication and cutting.
Addresses Multiple Contaminants Simultaneously
One system tackles both particulate (granite and silica dust) and chemical contaminants (epoxy odors), providing comprehensive air quality improvement.
Critical for Worker Health and Safety
Silica dust exposure is a serious occupational hazard in stone fabrication. Effective air filtration protects workers from respiratory risks and helps maintain compliance with safety regulations.
Powerful Airflow for Demanding Applications
3,000 CFM capacity and T-Style airflow pattern provide the air circulation needed for stone fabrication environments, with the added benefit of improved cooling on hot days.
